Compressed Air

By Hans De Keulenaer / Published on Tue, 2007-02-20 10:00

By Jean Timmermans, Laborelec

Compressed air has many applications in industry using well-known and proven technology. It is used in extrusion processes, paint spraying, and blow moulding as well as generic processes such as vacuum production and manipulation processes and control applications.

Delivering compressed air to a manufacturing facility is an expensive operation. It requires costly equipment that consumes significant amounts of electricity and needs frequent maintenance. The energy consumption represents between 60 and 90% of the total compressed air system cost – far more than the maintenance cost. Cost reduction therefore means improving efficiency.

This Application Note proposes the following action plan in order to improve efficiency in compressed air systems:

  • Analyse the compressed air needs;
  • Avoid inappropriate use of compressed air;
  • Reduce air system leaks;
  • Analyse operating data and working regime of the production system;
  • Check for opportunities at the component level;
  • Check for opportunities at the system control level;
  • When an optimisation is implemented, continue to monitor the performance;
  • Continue to monitor and optimise the system.

 

 

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Comments

Using compressed air to shave peak loads

By Kevin Dickson / Published on Fri, 2007-07-13 6:42

If electrical utilities give rate incentives to use electricity off-peak, then let's compress air at night, then run it backwards through the compressor to power a generator to supply the peak loads of your home.

I'm sure this has been studied, can you direct me?

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Compressed Air Energy Storage (CAES)

By Hans De Keulenaer / Published on Fri, 2007-07-13 6:58

CAES has been available for 30 years now, using typically salt-mine caverns for storing compressed air off-peak. It's an approach used at systems level by utilities.

The Department of Energy gives a good overview with further links to get started.

Addendum July 17

Application on a domestic scale must be feasible, as there are already prototypes of vehicles running on compressed air.  

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Everything depends ...

By Rodolfo Velazquez / Published on Wed, 2008-10-15 14:48

Everything depends on the process needs. After all the compressed air system was installed to meet this needs.

I would check the air needs for the peak hours and all the data that involves the process (time, duration, demand, etc) or if I really need to work on those hours.

If we have a "constant" air demand. One way to increase compressed air capacity in the actual system is by installing more air tanks.

If we have a variable air demand, some other studies can be made.

Please excuse my english. I'm still learning.

(edited by site admin)

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Compressed Air Video

By VinBeazel / Published on Mon, 2007-11-26 9:01

vincente beazel,
Director REPower EDUcation OutREach REO
Tehachapi, CA/US

Hans, there is a news report on GreenEnergyTV.com that talks about plans to use Compressed Air Storage in Texas, on a wind and water project, being developed by T. Boone Pickens. It is found under the heading of "windpower". Let me know what you think of this project.

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